72 Restomod clubracer build

bdigel

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Most impressed with the welding! I need more practice!


I am not responsible for the welding, The latest batch of credit goes to the young fella in the back of the picture here, Steven Landis aka " turtle "
a very very talented welder and General fab guy , very lucky to have his service as well as the help of many others .

on this batch of work he used he really cool "suitcase" tig welder. It lays down a nice clean beed. just listening to it lay down you can tell it going to come out soooooo much nicer than a mig. crazy stuff


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bdigel

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now for the dashboard install. I got a repo fiberglass deal , which didn't fit real well. it took a lot of massaging to get it to fit well and some creative solutions to mount the thing in the car , we welded some nuts in the corners and two on the top , and finally it looks like it belongs in the car

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Notched out where the steering column goes and recessed where the a pillar bars come down

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notice how tight it actually fits now

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after the gauges are installed

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a nice stack 8k tach prominent front and center

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still have to wire up and install idiot lts but some nice progress
 

stphers

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Gauges

Hi,

I have to commend you and the fellows that are doing your car, this is one well put together car. Never mind how the pro's do it, this is a very professional job. Kudo's to all.

One thing about your small gauge cluster, have a look at some chrome bezels that Series 2 (70-75 ) Alfa Spiders use. They offset the guages a little so the actually face you better. I used them on a 2002 that I did up years ago with extra gauges in my center console. Much easier to check especially when you are in the middle of a race. Just a thought. They might a cool touch


Thanks, Rick
 

bdigel

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Thanks Rick 1 Ill look in to the alfa gauges but I think the VDO's and stack are here to stay thanks for the tip though


another day another update

today we installed the center net, probably the 1st time a center has been installed in a CS ! Its required with some of the clubs I run with so yes I cut up the dash a bit to install this net . it is obtrusive , but you get use to it , This net is widely used by pro team's , because of its well working quick release, and the ratchet devise used to tighten the net up ,

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Ken test's out the new net

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view from the drivers side

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close up of quick release and ratchet devise

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close up of how ken slotted the dash , and where the center net strap goes though it. The dash covers up where the net attaches to the body, there is a eyebolt welded where a clip connecter clips into the eyebolt

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view with both nets up


as you guys may have noticed I have spent some serious cash on go fast parts , but take note I did not skimp on safety !
 

decoupe

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New contest? Name that Car!

Can I suggest a name for the car? Max. It just has that "Mad Max" look and you wouldn't have to paint it.

Thanks for sharing all the creative engineering.
 

Peter Coomaraswamy

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Yes, Max, but then he would have to mount a 60 gallon boobie-trapped fuel tank in the rear window, but on the bright side I have a couple of "ferrel Kids" that can ride along, one is pretty good with a boomerang :)
 

bdigel

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Yes, Max, but then he would have to mount a 60 gallon boobie-trapped fuel tank in the rear window, but on the bright side I have a couple of "ferrel Kids" that can ride along, one is pretty good with a boomerang :)

ahh that's great fella's ! love it

well heres my theme song well my opening credits anyways ! hahaha

https://www.youtube.com/watch?v=Gb1uDc_qa-4


Hopefully once the body work is done she will be too nice to be a " mad max " car we can use that on the old e12 race car !

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bdigel

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The pace is picking up , the car will go to get the exhaust done , but before that could happen we had to finish the mods for the side exit. You may remember I had the pass. side floor raised to make a tunnel /pathway for the exhaust to get it off the ground . the last piece of that puzzle was the pass. side rocker panel. Ken cut it out and made a beautiful piece to fill in the gap in the rocker and Steven welded it in to place , Im real happy with the way it turned out , I think it adds a nice finished touch esp compared to how other CSL 's do their side exhaust under the rocker. it was lot of extra work but I think its worth it

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how they did it in the 70's , notice the car has to sit up higher to get ground clearance for the exhaust. , I think this is one reason my car will ride a bit lower .


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as previously posted the raised floor

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where the raised floor dead ends in to the rocker

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Ken makes progress in removing the many layers of the rocker panel . Note , I really thought it would just be a matter of cutting two panels and filling the hole , it actually was a lot more work, damn thing was like an onion , peeling more and more layers !

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panel the Ken crafted to cover the cutout rocker

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cutting and shaping the piece to fit

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new piece held in place by celicos

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lastly an idea of what a 3 inch pipe would /will look like in the new exhaust exit

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and finally welded into place , ready to be shipped off to get the exhaust done .

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lastly a huge shout out to Ken , who really did a nice job there
 

Stefan Doring

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clubracer gauges

Hi there
first of all want to gratiulate all of the involved in that Project for their great work you/they did
just want to ask can you see the two gauges on the right side of the center net from your driver position ?
they are very important when you drive(race) the car
 

bdigel

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Hi there
first of all want to gratiulate all of the involved in that Project for their great work you/they did
just want to ask can you see the two gauges on the right side of the center net from your driver position ?
they are very important when you drive(race) the car

Hi Stefan,

the center net does slightly obstruct the view of the two gauges on the other side, and that's why I put the gauges that aren't "mission critical " there, the oil temp and volt meter . Personally , I only pay attention to 3 gauges during a race, , the tach, oil pressure, and water temp .

and now for more updates.

I started on mounting the fiberglass hood, and installing the hoodpins that will hold it in place , the hood will need some tweeking but Ill get to that later
The rear pins we just drilled some holes and mounted them , the front ones I needed to fab up some plates to cover the headlight access ports ,and then mounted the pins in those

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using the shear to cut out some panels

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panel taking some shape

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panel installed with hoodpin

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making a template so I can match placement on the other side

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rear pin installed

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bdigel

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last bit of interior work before the car gets dropped off at the body shop

first project was to finish the shifter , I needed to tweek the tunnel where the shifter sits

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the second interior project that needed to be completed is a switch panel needed to be made

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Peter Coomaraswamy

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Once again

Beautiful work, or should I say art, can't wait to see it on it's way to body and when she gets back- those pictures seem to be very dramatic :)

Do you have any idea when/where your first race will be- I think we all need to show up!
 

Gazz

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Really appreciate you taking the time to photographically chronicle all your hard work Brendan. Most interested to see how the steering works, which I guess you won't really know until it is track tested.

Gary
 

bdigel

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Beautiful work, or should I say art, can't wait to see it on it's way to body and when she gets back- those pictures seem to be very dramatic :)

Do you have any idea when/where your first race will be- I think we all need to show up!


Thanks Guys, I am trying to have the car ready for this years Walter Mitty HSR race at road Atl in late April . BMW will be the featured mark and I really want to be there ! Not sure Im going to make it ,its a a lot of work but Im going to try . I would love to debut it there and meet all of you . Regardless all of you should come to this event , I think the CSL turnout should be high , and it will be a fun time.

to keep things moving I actually Dropped the car off at the Body shop yesterday, exciting stuff . and that was after picking it up from getting the exhaust done . A friend of mine I worked with at another shop ions ago ( Justin Poole) opened a Subaru shop, did the exhaust, , he is another extremely talented guy that I am lucky to know !

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the exhaust pieces before assembly


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putting together the merge collector

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taps welded on the headers to bolt the merge collector on

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notice how nicely the exhaust is tucked into the car giving me the ground clearance I wanted

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close up of v band connector to the back part of the exhaust

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close up's of the hangers

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exhaust lining up with the side exit though the rocker panel

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bdigel

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I dropped the car off at the body shop a few days ago, and am very excited at the progress that is already being made .

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the body panels , the doors , and a bunch of trim

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before I took the car up to the body shop , I basically disassembled the entire car , pulled the drivetrain out, the interior the fuel cell, etc, etc
and boxed it up .

now the exciting stuff

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the panels screwed into place and cut to shape ,

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the exhaust exit smoothed out

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detail of the work that will be covered by the installation of the body panels . smoothed out and finished trimming of the wheel wells and some rocker repair

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bdigel

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more updates from the body shop ,

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the wheel arches smoothed out and cleaned up

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some extra wide meaty tires ! quite noticeable without the flares on

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doors getting ready for paint and test fit back on the car


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work starting on the driver side flares

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sanding and smoothing up the front

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Peter Coomaraswamy

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This is amazing! I am particularly interested in how the rear wheel well is bridged to the flares and any duct work that goes back there. Thanks again for posting- feel like I'm a fly on the wall!
 
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