tii booster conversion for 3.5 motor

503recheck

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portland oregon
located several used tii boosters by posting wtb ad on 2002faq.com forum at a reasonable price. approx 200-250$. mounting bolts and mastercylinder mounting is the same but length of pedal rod is completely different. Using the e9 rod I built a custom shackle out of .75" square steel rod approx 2.75" long and ground the end down to accept the shackle with minimal play on the booster end. I drilled and tapped the other end to accept a 2" metric bolt that I tightened with locktite and then cut the head off to make it a stud. I then tightened down the e9 rod with locktite to make it a solid unit. The rod is then too long. I ground down the pedal end slightly to allow me to cut new threads down the rod to the desired length. My rod total length was 378mm from booster to end of rod and I made the final length of the new setup exactly the same. Snap on tape measure that reads in mm was helpful.

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